INTRODUCTION
Lower limb orthotic devices play a vital role in the field of orthopaedic and
neurological rehabilitation for the use of locomotion. They are given to improve function,
restrict or enforce motion, or increase support to a part of the body during standing
and walking. In India, where several adults suffer from the long term effects
of childhood poliomyelitis, orthotics are an integral part of
the life of persons
with disability.
MATERIAL
AND FABRICATION FOR LOWER LIMB ORTHOSIS
A wide variety of materials have been used to fabricate orthotic
appliances,
among them metals like steel, aluminium and alloys, rubber,
leather and
canvas. Some of them used more often recently are plastics and
synthetic
fabrics.
Considerations
while Selecting the Material
• Strength
• Durability
• Flexibility
• Weight
• Should accommodate a simple and inconspicuous design
• Comfort
• Cosmesis
• Distribution of forces over sufficiently large surface area
• Material which can be accurately contoured and padded to the
body.
Metal: Traditional orthotic devices are made of metal
while leather is used
for straps.
Plastics: They are lighter and close fitting and provide a
fairly broader
distribution of forces than the metal orthosis. They are usually
lined internally
with thin padding.
They are of two types:
• Thermo setting
• Thermo plastics
Thermo Setting: Plastics designed to be set after heating will
not return to fit
their original consistency if reheated, but they will soften.
Thermo Plastics: Thermo plastics are plastics that are heated and
moulded
to the patient. They have a capacity to return to their original
shape when
dipped again in hot water. Polypropylene is more commonly used
than thermo
setting plastics to make orthosis, sometimes combined with other
plastics. Its
unique advantage is that it provides a close fit by heating and
moulding to
the part of the patient’s body that needs orthotic fitting.
Combination of Plastic and Metal: Usually aluminium and stainless steel
uprights may be needed for heavy individuals. Lighter
combinations of plastic
and metal are used for those with medium build to reduce the
weight of the
orthosis.
Carbon – Graphite: It offers strength and low weight with increased
durability.
CALIPERS
Calipers are orthosis fitted to the lower limb. They may be
• Foot orthosis (FO)
• Ankle Foot orthosis (AFO)
• Knee Ankle Foot orthosis (KAFO)
• Hip Knee Ankle Foot orthosis (HKAFO).
Considerations
While Prescribing Calipers
Orthoses need to be prescribed, just like drugs. The
specifications would
include the nature and number of joints, the positioning of the
straps and
suspensions and accessory attachments to the shoe or boot. The
reason for
prescribing it must be explained to the patient, else there will
be rejection. It
would be good to check out the following, before delivering the
orthoses.
The stability of the hip and knee should be good before deciding
how high
the caliper should be. This can only be done after doing a
muscle power
grading, paying special attention to the hip abductors extensors
and knee
extensors. Alignment is checked whether the ankle joint is over
the medial
malleoli, the knee joint over the prominence of medial femoral
condyle and
the hip joint permits a patient to sit upright at 90°. The
caliper should be
functional throughout all phases of gait and the static and
dynamic alignment.
FOOT
ORTHOSES (FO)
The essential difference between a shoe and a boot is that a
boot covers the
malleoli, while a shoe does not. The foot orthoses is nothing
but a boot that
has components like supports and wedges to manage different foot
symptoms
and deformities. These modifications are made of various
materials like rubber,
foam or leather.
The FO can be divided into a lower part and an upper part.
Components
of the Lower Part
Sole: It is the part of the shoe in contact with the
ground. The inner part of
the sole against which the foot rests is the insole. Bars straps
and wedges,
which are common attachments to the foot orthoses get their
leverage and
attachments through the sole and exert their forces (Fig 7.4).
Ball: Widest part of the sole that is located in the
region of the metatarsal heads.
Shank: Is the narrowest part of the sole between the
heel and ball. The uprights
of the AFO attach themselves to a stirrup at the shank region.
Toe Spring: It is the space between the outer sole and the
floor, which helps
to produce a rocker effect during toe off phase of the gait
cycle.
Heel: is the posterior part of the sole, which
corresponds to the heel of the
foot. Since it is the portion where most of the body weight is
taken it needs
to be resilient and thicker so that it can prevent shoe
components from “wearing
out” and shift weight to the fore foot.
Upper
Part (Also Called Shoe Upper) Components
Quarter: This is the posterior portion of the shoe upper.
A high quarter is
referred as a “high top” and is used by runners and footballers
for greater
sensory feedback, and to prevent retrocalcaneal pain.
Heel counter: In sports shoes there is a reinforcement of the
quarter posteriorly
called a heel counter which provides posterior stability to the
shoe and
supports the calcaneus.
Vamp: Vamp is the anterior portion of the upper and is
often reinforced with
a toe box anteriorly. In front is the tongue which protects the
upper fore foot
behind the lace stays. Extra-depth shoes allow more room inside
the shoe for
orthotic intervention.
Throat: This is the opening of the shoe located at base
of the tongue, through
which the foot is inserted.
Toe box: It prevents the toes from suffering trauma when
the person kicks as
in football. Even normally it is provided in the shoe to avoid
stubbing of the
toes.
Tongue: This is the part of the vamp which extends down
in front of the throat.
Stirrup: This is a piece on the outer sole in the shank
region just in front of
the heel offering attachment to the metal uprights.
Modifications
of the Orthopedic Shoe
The shoe can be modified according to the deformity, disease
process or
congenital anatomical configuration of the patient to:
• Maintain the foot in anatomical position
• Treat symptoms of pain burning or fatigability.
• Prevent further deformity
• Afford cosmesis
• Provide symmetry
•
Provide a better stance and gait.
ANKLE-FOOT
ORTHOSIS (AFO) (FIG. 7.5)
Metal
Ankle-foot Orthosis
The AFO is a boot to which an ankle joint is fixed through the
stirrup. There
are metal uprights (medial and lateral bars) ascending up to the
calf region.
The components are:
• Proximal calf band with leather straps
• Medial and lateral bars articulating with medial and lateral
ankle joints
help in control of plantar and dorsiflexion.
• Stirrups anchor the uprights to the shoe.
• Other modifications to the shoe, like medial and lateral
supports can also
be prescribed for the AFO concomitantly.
Ankle
Joint
There are five types of artificial ankle joints fit to the AFO,
prescribed according to the power of the muscles controlling the
ankle. They
are:
• Free ankle, given when there is normal ankle power;
• Limited ankle joint is prescribed when the muscles operating the
ankle are
totally flail and have no power.
• 90° foot drop stop is when the ankle joint allows dorsiflexion but
stops short
at the neutral position that is at 90 degrees. Thus it does not
allow plantar
flexion. It is recommended when there is foot drop—when the
dorsiflexors
are weak and plantar flexors are normal, or when the
dorsiflexors are
normal or near normal and plantar flexors are spastic.
• Reverse 90° ankle
joint: This is an ankle joint which
allows plantar flexion
but stops short at the neutral position that is at 90 degrees.
Thus it does
not allow dorsiflexion and is prescribed to prevent a calcaneus
deformity.
This happens when plantar flexors are weak, while dorsiflexors
are normal.
It is not commonly used.
• Fixed ankle joint: Sometimes the foot needs to be protected and
weight is
taken off injured portions as in fracture calcaneus when in
combination
with a weight relieving orthosis it takes the weight off the
foot. It is not
very commonly used.
Ankle-foot orthosis is prescribed for,
• Muscle weakness affecting the ankle and sub-talar joints.
• Prevention or correction of deformities of the foot and ankle.
• Reduction of inappropriate weight bearing forces.
Dorsiflexor
Muscle Paralysis
Aim: To prevent contracture of the Achilles tendon, and to assist
dorsiflexion
during heel strike a dorsiflexion assist plastic posterior leaf
spring AFO can
be prescribed that can be inserted in to shoes. This facilitates
the client to wear
different shoes. The rationale for this option is that the
spring prevents the
foot from dragging during swing, and permits only slight plantar
flexion
during early stance, thereby enabling the client to achieve a
foot flat position
without undue knee flexion. Tension on the Achilles tendon
counteracts any
tendency to form contracture.
Ankle
and Foot Paralysis
This is prescribed to provide stability and reduce gait
deviations during the
swing and stance phases. A polypropylene solid ankle AFO to be
worn with
a shoe prevents the foot from dragging during swing; the brace
rigidity also
prevents ankle dorsiflexion during midstance. Another option is
to prescribe
a hinged AFO. Adjustable hinges enable the clinician to alter
the range of
ankle excursion. The limited ankle joint, prescribed quite
often, permits ankle
movement about a small range, usually 10°-15° of dorsi and
plantar
flexion. A third option is to prescribe a metal and leather AFO
with
adjustable ankle joints for plantar flexion and dorsiflexion and
corrective
straps for valgus and varus deformities. This AFO provides some
mediolateral stability.
Spasticity
AFO’s are used in children with cerebral palsy to stabilize the
foot during
heel strike and foot flat phase. A polypropylene orthosis given
as a shoe insert
prevents plantar flexion, and also dragging of the toe during
the swing phase.
If neglected the foot goes in for equinus contractures and may
require injection
of Botox or surgery. The sidewalls of the orthosis control pes
valgus or varus
during early stance.
Limited
Weight Bearing
This is a rarer indication for the AFO, to reduce loading on the
leg and foot
in conditions where the foot needs to be protected (e.g.
fracture calcaneus).
There is a socket at the patellar tendon bearing area, which has
a weightrelieving
brim similar to the socket in the below knee prosthesis. The
heel of
the foot does not come into contact with the innersole, and a
window is
provided for a finger to be introduced and confirm this. This
enables the weight
to be taken higher up at the patellar tendon.
KNEE-ANKLE-FOOT
ORTHOSIS (KAFO)
It provides stability to knee, ankle and foot.
Components
The components are the same as those in a metal AFO. In addition
there are
uprights extended to the knee joint and lower thigh band. Thigh
bands are
suspension mechanisms to which the uprights are attached. They
are worn
by the patient to fasten the orthoses to the leg or thigh.
Knee
Joints
Knee joints are provided in calipers, so that the wearer can sit down. During
walking the joint is locked in full extension for stability, but
at the expense
of a good gait pattern because the person walks with a stiff
knee gait.
There are three basic types of knee joints:
• Straight set knee
joint: allows free flexion and
prevents hyperextension. The
upper segment rotates about a single transverse axis. It is used
in
combination with a drop lock to give further stability. This is
the joint
usually prescribed in our country. It is cheap and easy to
repair.
• The polycentric knee joint uses the double axis system to simulate the
flexion/extension movements of femur and tibia at knee joint.
• Posterior Offset
Knee Joint: This is given for patients
with minimal
quadriceps weakness, since it keeps the knee extended, though
there is not
enough stance control. The criteria for prescribing a posterior
offset knee
joint is adequate power of hip flexion and extension and the
ability to
generate enough momentum to walk. The placement of the joint is
just
behind the anatomical knee joint to increase knee stability when
walking.
Stance Control: The ideal joint should have stability during
weight bearing
and flexion during the swing phase of gait when it is non-weight
bearing.
This is more energy efficient, and decreases the exaggerated
movements of the
hip which is seen when the knee is locked. Some of these joints
are
mechanically operated while others are powered by computerized
mechanisms
controllers.
Knee
Locks
These are locks incorporated into the knee joint, to stabilize
the knee joint in
extension.
• Drop lock is a wedge shaped metal piece that is placed on
the lateral upright
bar. When the knee extends it drops over the joint and locks it.
This is
commonly used in our country.
• Spring loaded lock: Sometimes the patient is unable to reach the knee
or
may lose balance while doing so; or might feel embarrassed to do
so in
public. So a spring loaded lock may be added to the drop ring
lock. It
provides automatic locking using a spring action rather than
depending
on gravity to do it. This lock is easier for locking and
unlocking.
• Cam lock with spring loaded cam fits into groove in full
extension. It is
also easier to release and gives good stability. In the double
upright bar
it provides simultaneous locking and unlocking thereby provides
maximum
rigidity. It is indicated in weight bearing braces when
semiautomatic
unlocking is desired.
• The ball lock provides an easy method of unlocking medial and
lateral knee
joints. The patient can catch the ball on the edge of the chair
to release the
lock mechanism to permit sitting. This is useful for adolescent
young men
and women who are conscious about their appearance and can wear
the
caliper beneath their saree or salwar kameez. The trigger lock
is connected
to a switch through a cable enabling patients to unlock the knee
joint at
a point higher up. It is commonly used for patients with limited
balance
and dexterity.
• A dial lock may be adjusted every 6° for precise control of
knee flexion.
• Plunger type lock: It is cosmetically more acceptable since it is
concealed
in the knee mechanism. It is indicated in persons having hand
weakness.
Indications
The biomechanical indications for the use of KAFO’S (and
HKAFO’s) are
divided into three parts
Muscle Weakness: Weakness of the muscles of the lower limbs,
mainly those
controlling the knee and hip joint (more specifically the
quadriceps and hip
extensors). This will most commonly result from spinal cord
damage or lower
motor neuron disease such as poliomyelitis or injury to a nerve.
Upper Motor Neuron Lesions: Upper motor neuron lesions impair locomotor
function through loss of the normal control of the lower limb
muscles. There
is an extensor synergy in the lower limb, which is used by the
hemiplegic to
achieve stance stability. The orthotic device must additionally
incorporate knee
joints, which limit hyperextension.
Loss of Structural Integrity: This is due to injuries to the main ligaments of
the knee and joint disease, either due to inflammatory (septic
arthritis) or
degenerative (osteoarthritis) processes.
Genu Varus/Valgum: Damage to the medial joint compartment with
resultant
varus instability, will result in a concentration of the joint
force on the
damaged condyle. In addition the increased knee adduction moment
will result
in increased tension on the lateral collateral ligament.
Conversely there can
be damage to the lateral joint compartment with a concentration
of pressure
on that side of the joint, resulting in abduction movement and
stress on the
medial collateral ligament.
The orthotic device will need to incorporate knee joints which
resist
abduction or adduction but which permit a normal range of
flexion-extension.
It is recommended to prescribe a single upright KAFO with free
knee and ankle
joints. The upright may be on the medial or lateral side of the
leg, depending
on whether it is genu varus/valgum to be controlled.
Problem in Load Bearing: This form of structural impairment may be a
consequence of either a joint or bony defect such as failure of
a hip or knee
joint replacement or a delayed or non-union of a femoral
fracture. The orthotic
prescription is a “weight-relieving” knee-ankle-foot orthosis
(explained earlier).
Knee Braces: Knee braces are prescribed in severe
osteoarthritis of the knee,
to provide stability to the knee joint. They come with bilateral
uprights and
knee joints, and usually extend from mid thigh to mid calf.
HIP-KNEE-ANKLE-FOOT
ORTHOSIS (HKAFO)
The HKAFO is an extension of the KAFO. In addition to the KAFO
there is
an attached hip joint which allows hip flexion and extension
only. The
suspension is with a pelvic band, which is a padded rigid steel
band extending
posteriorly and laterally, which fits between iliac crest and
greater trochanter
and which is used to control rotational movement at the hip
joint. In the front
it is fastened with a soft Velcro or buckle strap fastener. On
the lateral side
it is connected by a lateral upright, or bar to a normal KAFO
and on the medial
side the upright stops short of the ischial region. Movement at
the hip is with
an uniaxial hip joint with a drop lock, which is locked during
walking. In
conditions where weight relief from the lower part of the body
is needed, the
body weight is taken away from the foot or leg and transmitted
from ischial
seat through metal uprights to the ground.
HKAFO provides improved posture, and balance during standing and
a
better controlled forward leg swing in patients with weak hip
muscles.
However it is difficult wear and remove, and permits only
limited step length.
There is also an increase in lumbar spine movements to
compensate for limited
hip motion.
Uses
The HKAFO is prescribed whenever the muscles controlling the hip
and its
stability are strained or weak. Of course muscles controlling
the knee and ankle
may also be weak, and there may be tendency to varus or valgus
of the ankle
which can be accommodated in the orthosis. The prescription of
the HKAFO
must also take into consideration the problems at the knee and
ankle.
Hip
Rotation Control
Abnormal rotation at the hip, seen in some children with
cerebral palsy is
not resolved by a general HKAFO, but by using:
• Pelvic bands with hip joints
• Spreader bars
• Silesian bandages.
Single-axis hip joints attached to pelvic bands are quite common
but are
heavy and it is difficult donning and doffing them. Spreader bars
lock both
legs but this restricts the leg from taking a step though each
leg prevents the
other’s rotation. Silesian bands are bands that begin laterally
posterior and
superior to the greater trochanter, encircle the pelvis on the
normal side
between the greater trochanter and the iliac crest and attach
anteriorly to
achieve some hip rotation control. It reduces gait deviation,
particularly toeingin
that is attributable to faulty hip control. Hip rotation control
straps are
prescribed and for preventing internal rotation, the client
wears a waist belt.
Tied to the posterior aspect of the belt in the midline are two
straps, each
having its distal attachment on each of the uprights of the
HKAFO. The
bilateral
hip joints control frontal and transverse plane motion.
THOSE ABOVE ARE
COLLECTED FROM SOME BOOKS AND WEBSITES..
(TEXTBOOK OF
REHABILITATION-SUNDER.S)
THANK YOU,
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